Production Process
How we manufacture and deliver your product
1. Fabric Formation
This is the foundation stage where yarns are converted into fabric using weaving or knitting machines. The choice of fiber (cotton, polyester, etc.) defines texture, weight, and use of the fabric.
2. Dyeing & Finishing
Fabric is dyed to achieve the desired color and treated with finishing chemicals (softening, water resistance, shrink control) for better performance.
3. Fabric Inspection & Storage
Each roll of dyed fabric is checked for defects (stains, weaving faults, color inconsistency) under inspection machines and stored properly before production.
4. Design & Tech Pack
Designers create the garment concept, colorways, and artwork. A Tech Pack (technical specification) is prepared, including measurements, fabric type, stitching details, and trims.
5. Pattern Making
Based on the design, pattern makers create templates for each garment piece. These patterns are made manually or digitally (CAD), defining the shape and size of each part.
6. Sample Making
A prototype (sample) is produced using the pattern to verify design accuracy, fitting, and appearance before mass production approval.
7. Cutting Process
Approved fabric is spread in multiple layers and precisely cut according to patterns using manual cutters or automatic cutting machines.
8. Embroidery
Decorative stitching or logo embroidery is added using multi-head embroidery machines before assembling the garment.
9. Sublimation Printing
Designs are printed on paper and heat-transferred onto polyester fabric using sublimation heat presses, resulting in vivid and permanent prints.
10. Heat Transfer
Logos, labels, or small artworks are applied using heat and pressure onto garments or fabric panels.
11. Screen Printing
Inks are applied through mesh screens to create designs on the fabric or garment, ideal for bold, long-lasting prints.
12. Stitching Process
Garment pieces are stitched together using industrial sewing machines following the production line setup for each style.
13. Inline Quality Control
Inspectors monitor garments during stitching to ensure quality standards (stitch density, alignment, measurement) are maintained before the next stage.
14. Heat Pressing / Steaming
Garments are pressed or steamed to remove wrinkles and achieve proper shape and finish before final inspection.
15. Final Quality Control (FQC)
A detailed inspection of finished garments ensures stitching accuracy, measurement, labeling, color, and finishing meet standards.
16. Labeling
Brand, size, and care labels are attached to each garment as per customer requirements.
17. Packing
Garments are folded, packed in polybags, tagged, and boxed as per export or retail requirements.
18. Dispatch
Packed cartons are labeled, loaded, and dispatched to customers, distribution centers, or export ports.
1. Fabric Formation
This is the foundation stage where yarns are converted into fabric using weaving or knitting machines. The choice of fiber (cotton, polyester, etc.) defines texture, weight, and use of the fabric.
2. Dyeing & Finishing
Fabric is dyed to achieve the desired color and treated with finishing chemicals (softening, water resistance, shrink control) for better performance.
3. Fabric Inspection & Storage
Each roll of dyed fabric is checked for defects (stains, weaving faults, color inconsistency) under inspection machines and stored properly before production.
4. Design & Tech Pack
Designers create the garment concept, colorways, and artwork. A Tech Pack (technical specification) is prepared, including measurements, fabric type, stitching details, and trims.
5. Pattern Making
Based on the design, pattern makers create templates for each garment piece. These patterns are made manually or digitally (CAD), defining the shape and size of each part.
6. Sample Making
A prototype (sample) is produced using the pattern to verify design accuracy, fitting, and appearance before mass production approval.
7. Cutting Process
Approved fabric is spread in multiple layers and precisely cut according to patterns using manual cutters or automatic cutting machines.
8. Embroidery
Decorative stitching or logo embroidery is added using multi-head embroidery machines before assembling the garment.
9. Sublimation Printing
Designs are printed on paper and heat-transferred onto polyester fabric using sublimation heat presses, resulting in vivid and permanent prints.
10. Heat Transfer
Logos, labels, or small artworks are applied using heat and pressure onto garments or fabric panels.
11. Screen Printing
Inks are applied through mesh screens to create designs on the fabric or garment, ideal for bold, long-lasting prints.
12. Stitching Process
Garment pieces are stitched together using industrial sewing machines following the production line setup for each style.
13. Inline Quality Control
Inspectors monitor garments during stitching to ensure quality standards (stitch density, alignment, measurement) are maintained before the next stage.
14. Heat Pressing / Steaming
Garments are pressed or steamed to remove wrinkles and achieve proper shape and finish before final inspection.
15. Final Quality Control (FQC)
A detailed inspection of finished garments ensures stitching accuracy, measurement, labeling, color, and finishing meet standards.
16. Labeling
Brand, size, and care labels are attached to each garment as per customer requirements.
17. Packing
Garments are folded, packed in polybags, tagged, and boxed as per export or retail requirements.
18. Dispatch
Packed cartons are labeled, loaded, and dispatched to customers, distribution centers, or export ports.